The coin is equipment, not merch. Everything below is driven by one requirement: four people standing around a tee box must read the result instantly.
Hand this to any challenge-coin manufacturer. These are standard, quotable specs — nothing exotic, nothing that inflates tooling cost.
| Attribute | Spec | Why |
|---|---|---|
| Diameter | 40 mm | Big enough to read, still pockets easily. Ball-marker coins (25 mm) are too small to flip. |
| Thickness | 3.5 mm | Gives it weight in the hand. 3 mm feels cheap; 4 mm+ adds cost for little gain. |
| Base metal | Brass, die struck | Takes fine relief. Avoid zinc alloy — softer detail, dents on cart paths. |
| Plating | Dual: antique gold / antique nickel | One side each. Antique finish hides scratches; polished shows every one. |
| Edge | Reeded (diamond cut) | Grip and perceived quality. |
| Relief | 2D, dual level | 3D sculpting doubles tooling cost and isn't needed for type-led design. |
| Enamel | Hard enamel, 1–2 colours max | Polished flush, premium feel. Soft enamel is recessed and collects grit. |
| Min. stroke width | 0.3 mm | Anything thinner fills in during striking. Kills hairline serifs and thin script. |
| Min. type size | 6 pt | Below this, letters close up. Applies to the handle and edition number. |
| Artwork format | Vector, outlined, 1:1 | Fonts converted to paths. Mints will not accept live text. |
| Packaging | Rigid sleeve + card | The card carries the month's rules — that's what makes it a ritual, not a trinket. |
One-time die fee, roughly $50–150 per side. Often waived above 500 units — always ask.
Expect $2.50–4.50 at 500 pieces for these specs. Below 250 the per-unit price climbs sharply.
2–4 weeks production plus freight. Sea freight adds 4–6 weeks; air is worth it for drop one.
Order 500. It clears most tooling fees, and 12 months of subscribers plus retail will absorb it.
Subscription products fail when every drop looks unrelated. Lock the architecture and vary only the marked zone — the shelf of twelve should read as one set.
Diameter, thickness, edge, the T and A letterforms, the brand arc, dual-metal split. This is the chassis.
The reverse field art, series and month, edition number, and the collaborator credit line.
Handle set in 6 pt minimum around the lower arc. Keep it on the nickel side so the gold face stays pure brand.
Number them 01–12. A missing coin in a display case is the best retention tool you have.
Make the first coin the plainest one you'll ever make: gold T, nickel A, brand arc, “SERIES 01”, numbered to 500. No collaborator. It's the reference every later coin is judged against, it's the one that goes in the press kit, and it can't be held up by a licence negotiation.